As grid-scale energy storage systems continue to evolve toward higher energy density, greater capacity and longer service life, effective thermal management has become essential for maintaining battery safety, performance and reliability.
Designed specifically for 1P104S high-voltage battery modules, the 104S ESS Cold Plate provides a reliable liquid cooling solution for containerized, commercial and utility-scale energy storage systems.
Designed for 1P104S High-Voltage Battery Modules
The cold plate is manufactured from high-thermal-conductivity AL3003MOD aluminum alloy and produced using precision stamping and high-temperature brazing processes.
This manufacturing approach combines:
High thermal conductivity
Lightweight construction
Strong mechanical rigidity
Excellent corrosion resistance
Reliable long-term performance
The internal flow channels are engineered and optimized through thermal and fluid-flow simulation to promote uniform coolant distribution across the entire heat-transfer surface, helping minimize localized heat accumulation.
Stable Temperature Control Under 0.5C Conditions
Thermal performance is critical for large-capacity ESS battery modules.
Under standard 0.5C charge-discharge conditions, the 104S ESS Cold Plate keeps the maximum cell temperature below 35°C, while maintaining a module-wide temperature difference of less than 2°C.
Excellent temperature uniformity helps reduce thermal gradients between cells, supporting more consistent battery operation and helping mitigate temperature-related degradation over long operating cycles.
Simplified Integration for ESS Applications
The 104S ESS Cold Plate features standardized dimensions and robust flange-type fluid interfaces, simplifying module assembly and system-level integration.
Depending on project requirements, additional surface treatments can also be provided for electrical insulation and enhanced corrosion protection, making the cooling plate suitable for demanding outdoor ESS environments.
Reliable Cooling for Large-Scale ESS
By combining optimized flow-channel design, AL3003MOD aluminum alloy, precision stamping and high-temperature brazing, the 104S ESS Cold Plate delivers a balance of thermal performance, structural reliability and integration efficiency.
For megawatt-level energy storage systems, reliable temperature control can contribute to safer operation, improved battery performance and lower long-term maintenance requirements.
Trumony provides customized liquid cooling solutions for high-capacity battery modules, helping ESS manufacturers meet the evolving thermal management requirements of next-generation energy storage systems.
